By Rodney
Garrett
There are two main
two issues confronting the contractor when purchasing new
construction equipment: One is evaluating different makes
for selecting the most productive and reliable piece; the
other is the price tag attached to the machine. Not always,
but often the "better" equipment comes with a higher
price tag, and that necessitates the contractor to establish
if the higher cost can be offset by gaining higher productivity
with the equipment.
Amortizing or making
rental payments on equipment is a certainty whether that equipment
is operated or not. Contractor Dan Turkowski of Irwin, PA,
says buying higher-priced equipment can be a good choice if
indeed the machines performance brings in additional
revenue by increased production. He says, however, that additional
revenue from the greater productivity must not only meet the
higher purchase price but must exceed it for increased profits.
Purchasing Principles
Turkowski is vice
president of HET Corporation. In charge of equipment acquisition,
he follows certain principles when purchasing. One principle
is to assess any added values that come along with a given
brand and model of equipment. These added values are those
that go beyond productivity and dependability of the machine.
Turkowski says added values include the fast service offered
after the sale of the equipment and the just-in-time parts
deliveries. Of course, the purchase price is important, but
he says the purchase price should not be confused with the
equipments cost of ownership. Cost of ownership includes
the machines operating costs, finance costs, maintenance
costs, and depreciation. High maintenance costs can take the
gloss off of a low-priced machine.
HET owns or leases
Caterpillar and Kobelco equipment. Included in the fleet are
two Cat D30 articulated trucks, a Cat 815F soil compactor,
three Kobelco excavators, a Cat excavator, two Cat 426 rubber-tire
excavators, and four new Cat model 627F and 621E scrapers.
As for bulldozers, there are two Cat D8 and two Cat D4 units.
Besides these major pieces of equipment in the fleet, there
are scores of smaller-size equipment. Recently the contractor
decided on a brand change for buying a new bulldozer that
will be discussed later.
HET maintains all
of its equipment in-house. When the equipment has high operation
hours on it, it is either traded or rebuilt. All rebuilds
are carried out by the local equipment dealer.
HET is a full-service
site-excavating contractor, including constructing private
roadways, reprofiling on landscaping projects, sloping at
project sites, and trenching and backfilling. It also does
grading, foundation excavation, and cut-and-cover excavation
for installing underground utilities and paves roads and parking
areas.
New Size Dozer
Is the Perfect Fit
Periodically HET
acquires more work than can be carried out with the companys
equipment fleet. Equipment is then rented. Turkowski carefully
selects the rental equipment by evaluating its performance
and reliability.
Recently he decided
on renting a newly introduced model New Holland DC180 bulldozer.
He decided on this bulldozer because its design and some features
were unique enough to compare its performance against other
make dozers. He says this dozers performance has been
so good that he had it moved from project to project as each
was completed. To date it has been used on five major projects.
The size of the
bulldozer falls somewhere between the D4 and D8 Caterpillar
dozers in the fleet. The DC180 weighs 45,690 lb. (operating
weight with an 11-ft., 1-in. straight blade), and the net
flywheel power is 180 hp. Both Turkowski and the production
supervisor, Dan Lentz, say the performance of the DC180 is
somewhere between that of a D6 and D7, but closer to a D7.
"It has exceptional
pushing power for blading the earth. Actually we have used
it for pushing our Cat self-propelled scrapers for a weeks
worth of production when we needed an extra push bulldozer,"
relates Lentz. Usually he rents a Komatsu 155AX or a Cat D8
dozer for pushing the scrapers. Despite its smaller size,
the DC180 performed well in pushing the scrapers, according
to Lentz. The working conditions were to push and fill each
scraper by making one 100- to 120-ft.-long pass. The ground
conditions were predominately clay mixed with shale in some
areas. Surprisingly the DC180 was able to push and fill the
scrapers in just 10 seconds more than required using a D8.
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Lentz is quick
to point out that he does not liken the DC180 production capacity
to the bigger dozers used for pushing scrapers. To illustrate,
he says, the scraper production in rocky or hard ground would
increase substantially by using the bigger dozers. While the
DC180 can be used as a temporary push dozer, it is too light
for day-in, day-out pushing.
Where this dozer
shines, according to Lentz, is in profiling complex slopes.
The reason is that this dozer was designed with a low center
of gravity that enables it to be operated safely with good
stability while traversing very challenging slopes.
HET gets many projects
that involve slope work. Lentz says their smaller bulldozers
could be used for this slope work, but productivity would
suffer. Larger bulldozers also could be used, but transporting
them from project to project is time-consuming and very expensive.
This midsize dozer can be transported over public roads without
dismantling the tracks (a 10-hour job for the bigger dozers,
according to Lentz), the blade, or the ROPS. The ROPS on the
bigger bulldozers sits very high and occasionally must be
removed when transporting the dozers through the many low-head-clearance
tunnels found in and around the Pittsburgh area.
Turkowski anticipates
buying a New Holland DC180 bulldozer this year. He projects
a 15% increase in business for 2001 and does not want to rent
the present DC180 for the long term. Usually equipment is
not rented longer than four months, as it is considered not
to be cost-effective. Cost of equipment ownership is simply
less than long-term renting, he points out.
Why buy the New
Holland over other good brands? The main reason is that all
five of the companys operators who have used it say
it is a very good slope machine. For this kind of work it
is proving to be very productive, and there is an extra margin
of safety because of its very low center of gravity.
Turkowski says
the jury is still out on how dependable it is. While there
has been no downtime experienced in the 700 machine-hours
it was operated, he says that is not sufficient machine time
to establish its long-range dependability. Still, he feels
it is worth buying the machine because it is priced very competitively
and the local dealer, Highway Equipment, is very dependable
for service and parts availability. Highway Equipment and
the contractor have a long business relationship because the
contractors Kobelco excavators and other brand equipment
were sold and now serviced by the dealer.
Turkowski sees
loyalty to equipment dealers as important and therefore buys
most of the equipment from either Beckwith Machinery Company
(a Caterpillar dealer) or Highway Equipment. Both dealers
have earned his companys loyalty through their good
service, he says. Buying new equipment from one or the other
of these dealers is predicated primarily on the particular
machines performance capabilities and its purchase price,
all other things being equal. For that reason he will continue
to buy certain model Caterpillar and Kobelco equipment. If
the New Holland bulldozer proves to be reliable, this brand
will be added to the list.
As Turkowski points
out, he is not in the excavation business to spend money on
equipment but to make money by excavating, and purchasing
the best performing machine that is dependable and competitively
priced is a step in the right direction for increased profitability.
Author Rodney
Garrett of Bernville, PA, specializes in construction subjects.
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